Duration: - 150 Hours
The training program is broadly divided into six sessions. Each session is taken by experts with industry experience. As the world of automation is intensifying as each day progresses, engineers can't survive without proper training from the ground level to the advanced level. Our course is highly practical-oriented, aimed at supporting and encouraging fresh engineers to foray into the automation industry and fine tune each engineer personnel.
Six major sessions in which training imparted are
- Electrical drives and controls.
- Field Instrumentation
- Programmable Logic Controllers (PLC) - Allen-Bradley, Siemens, ABB, Telemecanique PLCs
- Supervisory Control and Data Acquisition (SCADA).
- Introduction to Distributed Control System (DCS)
- Control panel designing.
1. Electrical drives and controls
- Basics of Relays, Contactor, MCB, MCCB, ELCB, ACB,SDF etc
- Working details of different types of Electric Motors.
- Designing of control circuits using Contactors, Relays, Timers etc.
- DOL, Star Delta Starter designing for 3 phase motors with specification.
- Practical wiring session on different controls.
- Motor drives- AC drives and DC drives.
- Programming and installation of VFDs.
- Discrete and Continuous speed control using VFDs.
- Safety and management concepts of designing a project.
2. Field Instrumentation
- Different types of sensors- analog and discrete
- Technical terms used in instrumentation
- Calibration and testing of sensors- thermo couples, RTD, pressure gauge, level sensors, proximity switches, limit switches etc.
- Final control elements- Solenoid valve, control valve, motor actuators, Solenoids, bellows, manual valves etc.
- Wiring and commissioning of reactor plant with PLC and SCADA control.
3. Programmable Logic Controllers (PLC)
- Architecture of PLC- different modules, power supply unit etc
- Need of PLC in designing.
- Different types of sensors- sinking, sourcing, NPN, PNP.
- Monitoring the process through sensors- connection details.
- Analog addressing continues process monitoring and control.
- Different types of controllers- ON/OFF, Proportional, Derivative, Integral and PID control.
- PLC Programming of branded PLCs.
- NO/ NC concept.
- Data file handling- forcing I/O.
- Wiring and fault correction.
- Programming practices.
4. Supervisory Control And Data Acquisition (SCADA).
- SCADA Packages
- Role of SCADA in industrial automation
- SCADA system configuration, RTU, communication protocols.
- Script programming.
- Real time and historical trend.
- Configuring Alarms.
- Real time project development with PLC interfacing.
- Communication with other software.
- Recipe management.
- Accessing different security levels.
- Report generation of current plant.
5 . Introduction to DCS
- Architecture of DCS
- Yokogawa Centum CS 3000
- Comparison of PLC with DCS
- Programming languages for DCS
- Different types of cards and their functions
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